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Community Profile

Right: A line of newly-assembled backhoes at Caterpillar Inc. in Clayton is evidence of big business in Johnston County.

On the Right Path

Johnston County benefits from its 
Triangle location and interstate access,
but it's most important asset is its people and schools



By Lisa H. Towle

In Johnston County, the road to prosperity, while not always paved, has always been clear. An Indian trade route led the first settlers to the area. In colonial times, a path cut by the troops of a royal governor would become Clayton, the fastest growing municipality in the county. The promise of growth rolled in with rail lines in the 1800s, and some expert lobbying in the early 1900s resulted in two state highways.

Never, however, has it been more evident that roads are Johnston’s lifeblood. Today four major corridors — Interstate 95, Interstate 40, U.S. Highway 70 and U.S. Highway 42 — and myriad lesser ones easily funnel people and products throughout the county and beyond. Way beyond.

These transportation corridors also have attracted dozens of new businesses and tens of thousands of new residents to Johnston, the fastest-growing county in North Carolina over the past decade. A prime example is Caterpillar Inc.

It was in 1990 that the stretch of I-40 through Johnston County east to Wil-mington was opened. A year later Caterpillar Inc. consolidated its building construction products business from England and Canada and relocated it to Clayton. Robert Ronna, the company’s operations manager in Clayton, ticks off the reasons the move was made: work force availability, nearness to the customer base in the United States, and ease of access to ports in Wilmington, Charleston and Norfolk.

Soon, 75 employees, working in just a portion of a building vacated by Data General, began producing the backhoe loaders and small wheel loaders used during road and housing construction. At the time, the thinking was that the North Carolina facility would peak at about 300 employees. Eleven years later some 700 people work at the 300,000-square-foot, Class A facility. All of North America and the Caribbean as well as parts of Latin America are served from this wooded 144-acre site, which sits on Highway 42, not far off U.S. 70.

“Both the state and the county were very forthcoming in working to attract us, and all the commitments that were made were fully honored. We’ve never felt anything but welcome,” allows Ronna. “North Carolina and Johnston County,” he continues, “have been very good to us, and vice versa.”

Catepillar’s move to Johnston County has gone so well that it spawned eight other facilities in the state, including one in Smithfield. On top of that, about 10 companies — suppliers of hydraulic parts, for example — were created or moved to the Johnston County area because of Caterpillar’s presence.

And the multiplier effect continues. While the original management came from corporate offices in the Midwest and Canada, hiring for most management as well as assembly and engineering positions is now done locally. And the relationship is symbiotic. “We support a lot of community activities. Corporately, there’s the Clayton Cultural Arts Center project, the Capital Area YMCA’s We Build People program, and Relay for Life to name a few. Personally, I’m on the board of the Clayton Area Chamber of Commerce,” says Ronna.

The roaring 1990s brought a flood of positive media attention and people to the Piedmont and the six-county Triangle region centered around Raleigh, Durham and Chapel Hill, named by Money magazine as the nation’s best place to work and live. Naturally, much of that positive vibe was felt in Johnston County, Wake County’s neighbor to the east. The county’s population exploded by 50 percent during the decade, the fastest rate in the state, to nearly 122,000. Its median household income shot up as well, increasing 25 percent to $40,872.

Developers, seizing an opportunity, bought up thousands of acres in the county, where land was much cheaper than neighboring Wake. But the once-rural county, which at 795 square miles makes it 10th in size among North Carolina’s 100 counties, began filling up in an uneven fashion. The former farm fields in western Johnston adjoining Wake County now blossom with housing developments and commercial centers, while the eastern section remains largely agricultural, devoted to those crops which put it on the map: sweet potatoes, corn, soybeans and tobacco.


Above: Bayer calls its Clayton center the “world’s largest plasma fractionation facility.”
Learn more about Johnston County:
How a Hospital Healed Itself and the County
Schools Raise Academic Goals and New Buildings
A Calendar Full of Festivals Feeds Tourism Industry

Location, Location, Location
Anchoring the eastern end of the Triangle is an asset, but the interstates remain Johnston’s prime attraction because they have a national reach. A case in point is the area encompassing Selma and Smithfield, the county seat, whose location astride I-95 puts those towns in the enviable position of being midway between Florida and New York. Each day thousands of travelers spill off the interstate eager for a place to eat, sleep and sightsee.

“Do we promote our location? We sure do,” says Rick Childrey, president of the Greater Smithfield-Selma Area Chamber of Commerce. And obviously to great affect, he adds: “Smithfield has a permanent population of 11,510. Selma’s is about 6,000. During weekdays Smithfield has a population of approximately 50,000 people because it’s a regional commerce center. Selma has dozens of antique dealers. Smithfield has the Carolina Outlet Center and more. Retail sales account for almost 50 percent of those for the entire county.”

Clayton, named by Money magazine in 1996 as one of America’s 50 hottest boomtowns, is Johnston’s second biggest municipality after Smithfield. It boasts three of the county’s five golf courses, a 45-acre recreational area and Clemmons Educational State Forest, with its crowd-pleasing “talking” trees and rocks. Census 2000 figures show the median income as $44,750, up from $35,448 in 1990.

Local officials cite Clayton’s quick access to Raleigh and Research Triangle via I-40 as one of the town’s major draws. However, Sally Schlindwein, executive director of the Clayton Area Chamber of Commerce, points out that “Clayton also attracts many newcomers because of the small town atmosphere, friendly people, strong schools, a not-so-high tax rate, and prices of homes that are lower than anything that is in the Research Triangle Park area.”

Moreover, she says, “We have 10 major industries in Clayton.” Healthcare is among them. Within a mile of each other on Highway 70 are three pharmaceutical plants. German-owned Fresenius Kabi makes intravenous solutions; Novo Nordisk, whose world headquarters is in Denmark, produces insulin; and Bayer, also of Germany, calls its Clayton center the “world’s largest plasma fractionation facility.”

Like those companies, Johnston Memorial Hospital is always on the lookout for highly skilled workers. Leland Farnell, president of the hospital, notes that while competition for qualified personnel is always stiff, the task has become much easier as the county has grown. “The rate of recruitment for our medical staff has doubled in 10 years. We now have between 70 and 80 full-time physicians. If you add consultants that number jumps to 150,” he says. “We’ve been able to do this in part because of the increasing diversity and prosperity of the county.”

Sammy Jackson, First Citizens’ area vice president for Johnston and Harnett counties, agrees. “It’s a plus to have access to big-city amenities like those in Raleigh while enjoying small town and rural living. It all co-mingles very well.” And he thinks the 75 or so people who work in the bank’s nine Johnston County branches feel the same way. Professionally speaking, Jackson readily acknowledges that all this forward momentum has created an ever more competitive environment for service industries like banking. First Citizens, which began in Smithfield in 1898 as the Bank of Smithfield, must, more than ever, stay on its toes to retain its 33 percent market share in Johnston.


Smart Growth
Those charged with running the county know all about running to stay ahead of the changes. Says James Langdon, a retired teacher and administrator who has chaired the county commissioners for four years, “It’s inevitable, things go up or down. They don’t stay still. You want to go up because it provides a better way of life. So if you can’t stop growth what do you do? You can plan for it.”

To him that means directing growth with zoning ordinances, requiring building setbacks and open spaces for subdivisions, controlling erosion and the amount of runoff into the ancient and fresh water Neuse River as it wends its way through the county, creating water districts countywide, ensuring that more densely populated areas have paid public safety personnel and that there are enough well-equipped schools.

Such nuts-and-bolts planning, while necessary to avoid becoming a victim of your own success, has never been particularly sexy. But that’s changing thanks to geographic information systems (GIS) technology. In 1992, Terry Ellis came to work for the county from a post in state planning. Then-county manager Richard Self, who realized how much of county government was related to geography issues, envisioned a department which would help people better understand the place in which they live and work.

Ellis, a pioneer in the mapping field, was named the county’s GIS technology director. His office takes the public record laws seriously, making available to everyone information about everything from census tract, fire district and water district boundaries to tax parcels, floodplains and soil. For anyone with a computer, accessing this data, which includes satellite images, is easy. “You get a wealth of information at your own speed, you don’t have to wait for government to respond,” says Ellis. “And you get not just statistics, you see how it all relates.”

The popularity of this tool can be measured in clicks; the GIS web site receives more hits than any other county site. Ellis and his team also work closely with other departments within county government by producing and packaging data. “GIS is a key part of a network of support that allows us to respond quickly to questions and opportunities that present themselves. I daresay we have one of the most cutting edge, if not the most cutting edge, GIS office in North Carolina,” declares Michael de Sherbinin, director of economic development for Johnston County.

In fact, the GIS team’s most recent award came in March when Johnston was one of 13 counties nationwide — and the only one in North Carolina — to receive the eGovernance Award of Distinction from the National Academy of Public Administration and the National Association of Counties. The eGovernance program is designed to recognize best practices and innovation in computer-based initiatives at the county level.


Roads to Prosperity
There’s no end to how relevant GIS technology can be, insists Ellis. A current hot topic in the county is the US 70 bypass around Clayton. The Department of Transportation’s proposed boundaries have been listed and pictured by GIS so that independent judgments can be made about the road’s impact.

Durwood Stephenson, president of Johnston-based Stephenson General Contractors and a former member of the state Board of Transportation, certainly does not equivocate: “Absolutely no question, the Clayton bypass is the most important road project pending in the county.”

Lee Jackson, chairman of the Greater Smithfield-Selma Chamber of Commerce, echoes that sentiment. He’s been encouraging members of his chamber to “get back to the visioning process . . . to think of what you want our community and county to look like 10 years from now and then ask ‘what can we do to make that happen?’” The bypass, which has been proposed as a fast-track design and build project, is to his way of thinking a visionary strategy. “Once the bypass is completed it will bring a huge influx (of people) to Smithfield and Selma and also open up the eastern portion of the county to business and residential growth,” says Lee, a principal in the CPA firm Dees, Jackson, Watson & Associates.

Deborah Carter is the executive director of the Benson Area Chamber of Commerce, which sponsors Mule Days, one of the largest festivals in the Southeast, attracting 60,000-plus visitors annually. She has been doing some envisioning of her own. “We need hotels, we want more restaurants, and we have the perfect places for them,” she says. Why? “I-95, I-40, 301, 50, 27, 242, 210 — they all come together in Benson.”

Meanwhile, another road improvement project, a cloverleaf interchange, is scheduled for I-95 at Four Oaks. That pleases Roger Mortenson. As president, COO and CFO of House-Autry Mills in Four Oaks, he needs to make sure his products — flavored breaders, corn meal and mixes — get to retail and food service customers in as efficient a manner as possible. The six loading bays at the 50,000-square-foot mill constantly hum with contract and commercial carriers bringing supplies or taking finished products to market in 23 states.

When Mortenson was considering moving the privately held House-Autry Mills to Johnston County from Sampson County, where it had been since its founding in 1812, he gave economic development officials his four criteria: A facility close enough to Sampson and Wake counties to make employees’ commutes tolerable. Acreage that was high and dry (flooding had previously been a problem). Nearness to interstates, and potential for rail access. What they found for him was an 18-acre parcel, which was then readily annexed for purposes of water, sewer and fire protection. 

The move was completed by February 2001. Production, warehouse and silo space offer such economies of scale that the mill has gone from an operation that had to run 24-hours a day, five days a week to meet its quota, to one that can achieve its target on a 10-12 hours a day, four days a week schedule. Mortenson is a happy man. “I have to say I’m really impressed with Johnston County and the way they do business. Since being here we’ve grown 20 percent in volume and we can more than double our physical plant. This is going to help us reach our ultimate goal, which is to become nationwide and recognized as the market leader in the grain-based food manufacturing industry.”  


Lessons Learned
House-Autry employs 53 people, and that number, states its chief executive with confidence, will go up. Worker notices posted in the common areas of the facility are printed in both English and Spanish, a sure sign of the county’s increasing ethnic diversity. Johnston ranks among the 10 counties in the state that have the largest Hispanic population.

As of late in the Johnston County Schools, it’s whites but also Hispanics who account for the swelling student rolls, says James F. Causby, superintendent of the school district, which, like the county itself, is the fastest-growing in North Carolina. But the English as a Second Language instruction as well as the intensive remediation that’s often required to bring children new to the system up to speed taxes the resources of what’s a relatively low wealth district — low compared to other Triangle counties.  But income levels and the tax base will grow over time, promises Causby.

With a budget of more than $100 million, the school district functions in many ways as a major industry. While the county’s seven-member board of education has educational review authority, it is not a taxing authority for generating revenues. All revenue is derived from other governmental agencies for both operating and capital outlay needs. This means a lot of time is devoted to lobbying for funds for new and improved facilities, textbooks, school buses, mandated programs for exceptional children and teacher recruitment. About 60 percent of the system’s recently hired teachers come from outside the state, and are drawn not just by generous signing bonuses and deals on housing, but also the promise that the district is a progressive place to work.

“I’m a firm believer in achievement by setting high goals. People want to be associated with a winner,” says Causby, whose string of accomplishments includes selection as the 2000-2001 Superintendent of the Year by the N.C. School Boards Association and being named Smithfield-Selma Citizen of the Year in 1998. In the past, student achievement in the county was best described as “almost exactly state average.” Causby, who recalls that “I accepted this job because I wanted the opportunity to take a system from being everyday to premier,” has implemented initiatives which have moved Johnston County Schools into the top 10 percent in the state.

The serious effort to improve schools began in 1991, two years before Causby arrived, and it was guided by the principles of Total Quality Education. A central tenet of TQE is that organizations should “listen to the voice of their customers.” Among the most important customers of a school system are businesses and employers in the community. Surveys of this group indicated a strong need for improvement in work habits, reasoning, writing, computer, math and reading skills, and the ability to cooperate with others. Of several programs in which the system participated during this period, one was a TQE pilot project funded by the North Carolina Business Committee for Education. After becoming superintendent in December 1993, Causby implemented a specific process for school improvement that was developed by the International Center for Leadership in Education.

Over time, the process has been modified, the community, educators, parents and students more directly involved. Now, instead of setting new goals each year, the Johnston County Schools Improvement Initiatives focuses on and tries to enhance the same six goals: safe and orderly schools, total quality education, improved student achievement, school based management, character education, and school facilities. The system’s winning ways have not gone unnoticed. No less than the British Parliament sent members of its education committee to Johnston County to see the schools in action. Last December the St. Petersburg Times of Florida gave the school district a favorable and lengthy profile.

A guaranteed attention grabber is the pioneering student accountability program. In 1996, after several years of improving student achievement, the board of education decided that a firmer commitment and effort by parents and students was necessary if the school system was to continue to improve. The result was something called the Student Accountability for Academic Achievement Policy, which establishes very high standards for achievement, requires additional help for students having trouble meeting those standards, and then holds students accountable for meeting these more rigorous requirements. The agreement must be signed by students, parents and teachers. If it’s not, there are consequences: Report cards don’t go home; participation in sports and other extracurricular activities is forbidden; upperclassmen can’t drive to school because highly-valued parking permits are revoked.

The long-term goal of such policies, of course, is that the learning and discipline they instill will carry over to college and the work force. Johnston Community College, which is growing about six and a half percent a year, effectively straddles both those worlds. Surveys of its students consistently show that 30 percent are there preparing to transfer to a four-year school, while 70 percent are interested in learning for an occupation or trade.

Soon after arriving in 1999 to take the helm of the community college, Dr. Donald Reichard instituted several changes. One of them was an ongoing evaluation and participation program. Students, staff and instructors (104 full-time, 100 part-time) regularly rate the institution according to a given set of criteria and they’re polled in order to ascertain if programs are working. If some part of the curriculum is found to be lacking, it’s reexamined. So, for example, while the North Carolina Truck Driver Training School, designed to help individuals handle tractor-trailer rigs, remains very popular, the auto mechanics program was deemed irrelevant last year and replaced with even more technology and allied health courses.

“All of education is important,” states Reichard. “But in terms of economic recovery it’s community colleges that are going to give you the quickest turnaround.” Keeping with that philosophy, JCC’s president has led it into several creative partnerships in order to help it meet the demand for people qualified in the high-skill sectors of healthcare, information technology and biotechnology. Old Dominion University of Norfolk, Va., has been licensed by University of North Carolina’s Board of Governors to offer bachelor of science and master of science degree programs on Johnston Community’s campus in Smithfield. Classes are televised live from Old Dominion with two-way audio. Some web-based and videoconferenced classes are also available.

As part of triangletech@work, a joint effort by Johnston and Wake counties, the state’s community college system, Triangle-area businesses and chambers of commerce, and local and state JobLink Career Centers, JCC will train displaced workers in areas such as software programming and engineering. The Raleigh-based Capital Area Workforce Development Board secured more than $2 million in seed money from the federal government for this project, whose goal is twofold: help manufacturing workers who have lost their jobs, and reduce the reliance of high-tech companies on foreign workers.

BioWorks, created to support the pharmaceutical and biotechnology industries, illustrates the nimbleness of the school and its continuing education program. “Bayer’s CEO said he was not going to hire employees with less than an associates degree. We heard that loud and clear. That’s our challenge,” says Reichard. On its satellite campus in the Cleveland community, located in the western part of the county where pharmaceutical-related enterprises are flourishing, JCC spent $150,000 to install a pharmaceutical wet lab in order to train laboratory managers.

In addition to customized training for the likes of Novo Nordisk and Bayer, JCC anticipates that several other businesses and industries “are poised for significant expansion” and it stands ready to help educate their work forces. Environ of Smithfield may be among them. Founded in Pennsylvania in 1990, Environ is a leader in the manufacture of flexible piping and underground containment systems for the petroleum industry. According to Steve Arnold, the company’s vice president of operations, last January, after consolidating facilities in Pennsylvania, West Virginia and another part of North Carolina, it moved its world headquarters to Johnston County because it found what it had been looking for: affordable land and utilities, a lower tax rate, the proximity of major transportation routes, and skilled workers.

Currently, Environ employs 110 people. “A part of our evaluation of Johnston County included several options for employee education,” says Arnold. “These revolved around working with Johnston Community College. We felt very positive about that and will pursue it when the time is right. Our industry is a very competitive one. We’re a leader, we want to stay that way, and on-going training is part of keeping the edge.”

Such an attitude has been part of the blueprint for success that Johnston County has utilized during the past decade. And there’s no reason to believe that anything will change now.

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